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Types of maintenance in manufacturing

Basically, there are two types of maintenance in manufacturing Planned and unplanned maintenance are two approaches that play an important role in managing, machinery services and equipment in manufacturing. The maintenance strategies, processes, and objectives influence the manufacturing operations of an industry. Preventive Maintenance Time-based maintenance refers to a maintenance strategy that involves conducting maintenance …

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Total Productive Maintenance Concept

The organizational process aims to achieve a continuous and overall increase in equipment effectiveness by actively engaging and involving all employees. Total Productive Maintenance (TPM) is a complete and systematic approach to equipment maintenance and management that attempts to optimize industrial processes’ operating efficiency, productivity, and overall effectiveness. TPM was created in Japan as part …

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What is Maintenance IN SQM TRAINING?

Maintenance covers all measures to maintain the equipment in good operating condition to preserve the serviceability of the equipment. Types of Maintenance Objectives of Maintenance Productivity Improvement through maximum availability at optimum cost Why Maintenance? Effectiveness by eliminating 7 Big Losses;1-Breakdowns due to equipment failure2-Set up and unnecessary adjustments3-Idling and Minor Stops4-Running at Reduced Speed5-Start-up …

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The Impact of PDCA Cycle Implementation on Manufacturing Efficiency

Introduction The PDCA cycle (Plan-Do-Check-Action) is a method for routinely enhancing production procedures. It has four steps that help businesses find ways to improve their performance and efficiency. In our daily work, the methods that are determined to be appropriate The PDCA Cycle: An Explanation The Plan-Do-Check-Action (PDCA) cycle is a structured approach to problem-solving …

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7 QC Tools

These techniques or tools have been developed to organize verbal information that helps organizations recognize and resolve issues with quality. These resources are beneficial to both the manufacturing and service sectors so that Types of Tools There are seven types of QC Tools named as Check Sheet This is a form of the framework and …

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Kaizen

What is Kaizen? Kaizen is a Japanese philosophy that means positive change or continuous improvements in the production processes of an organization and its output such as product. History: In collaboration with Japanese management expert Dr. W. Edward Deming introduced Kaizen in Japan after World War 2 when the country needed to rebuild its economy. …

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Quality Control

How does Quality control improve the effectiveness of the Product during Manufacturing? Quality control is the process of manufacturing a product to maintain and improve the quality and efficiency of the product. Basically, it aims to achieve customer satisfaction. During manufacturing three types of products are formed. The products are repairable, nonrepairable, and standard products. …

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Lean Manufacturing in the Digital Age: Embracing Industry 4.0

Lean manufacturing is a production philosophy and methodology that originated with the Toyota Production System (TPS) in Japan. It is a systematic approach to manufacturing that focuses on minimizing waste while maximizing efficiency and productivity. The main objective of lean manufacturing is to create more value for the customer with fewer resources. Key principles of …

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Five Principles in Manufacturing During Inspection

5-PRINCIPLES FOR PROBLEM-SOLVING What is 5–Principles? A tool consists of the following five steps for the problem-solving. They are also referred to as 5P. Manufacturing inspection is a comprehensive and planned technique to ensure quality rather than just a quick peek at the items. The manufacturing industry comprises the five principles of early detection and …

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